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Construction
Coated Sheet Basics
| Economical |
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Pound for pound, steel is the most
economical metal roofing and siding material |
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Today, steel is a high-tech, engineered
material |
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The life cycle costs of steel roofing and
siding are very attractive |
 |
Steel companies in the United States are competitive
worldwide with regard to quality and cost |
| Strong
and Durable |
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Steel is strong and can be used in either
structural or architectural roofing and siding |
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Bare GALVALUME® Coated Sheet roofs and sidewalls are
warranted against perforation for 20 years |
 |
Steel resists damage from wind, hail and
snow |
 |
Available in minimum yield strengths up to
80ksi |
| Recycled
Content |
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Steel is the most highly
recycled material on the face of the earth |
 |
Nearly 64% of all steel scrap
in North America is recycled annually |
|
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60.7% of all steel packaging is recycled |
|
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81% of all steel appliances are recycled |
|
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97.6% of all steel automobiles are
recycled |
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When steel roofing and siding
have completed their useful life, they can be easily
recycled and not landfilled |
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Steel roofing has a minimum
recycled content of 25% |
Production Sequence
|
| Steel is made by two general
processes: integrated steelmaking and electric furnace
steelmaking. Most steel for roofing is made by the
integrated steelmaking process. |
| Integrated
Steelmaking Process |
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Molten iron is made in a blast furnace |
|
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The iron is refined into steel |
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The steel is continuously cast into slabs |
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The slabs are rolled into hot-rolled coils |
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The hot-rolled coils are cold reduced |
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The cold-rolled coils are metallic coated
(galvanized, GALVALUME®, Galfan, aluminum coated) |
| Hot
Dipped Coating Process |
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The cold-rolled strip is cleaned in a
caustic bath, continuously annealed in a high-temperature furnace, and immersed in a bath of molten zinc, aluminum-zinc, etc. |
|
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Coating thickness is controlled by high-
pressure computer-controlled air knives |
 |
The strip is cooled and flattened by tension
leveling |
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Surface quality is enhanced by temper
rolling |
 |
Acrylic coating is applied to GALVALUME® Coated Sheet (creating ACRYLUME® Coated Sheet)
or galvanized (creating ACRYZINC® Coated Sheet) |
|
Coating Information
| Coating
Chemistries |
 |
Galvanized - 100% zinc |
 |
GALVALUME® - 55% aluminum, 45% zinc |
 |
Galfan - 95% zinc and 5% aluminum |
| Coating
Weights |
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Galvanized for roofing is
produced in either G60 or G90 coating weights |
|
 |
G stands for galvanized |
|
 |
60 and 90 stand for 0.6 or 0.9 of an
ounce coating per sq. ft. total both sides |
 |
GALVALUME® is produced in
either AZ50 or AZ55 coating weights |
|
 |
AZ stands for aluminum/zinc |
|
 |
50 and 55 stand for 0.5 or 0.55 of an
ounce coating per sq. ft. total both sides |
| Common
Coated Sheet Specifications |
 |
General requirements for hot-dipped coated
sheets - ASTM A924 |
 |
Hot-dipped galvanized sheets - ASTM A653 |
 |
GALVALUME® Sheets - ASTM A792 |
 |
Galfan - ASTM A875 |
Metallic
Coatings
There are two general types of metallic coatings used to
resist corrosion: |
 |
Sacrificial - coating reacts
to protect steel in corrosive media |
|
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GALVALUME® |
|
 |
Galvanized |
|
 |
Galfan |
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Barrier - coating provides
barrier against corrosive media and is not as reactive |
|
 |
GALVALUME® |
|
 |
Aluminum coated |
| GALVALUME® |
 |
GALVALUME® is a unique combination of
both a sacrificial and barrier coating |
 |
The zinc provides protection on exposed
edges and places where the coating may become scratched |
 |
The aluminum provides an excellent barrier
to corrosive media |
Types of Paints
Generic
Coating
Type (1) |
Humidity
Resistance |
General
Corrosion
Resistance (2) |
Color
Permanence |
Abrasion
Resistance |
| Acrylic |
Very Good |
Good |
Good |
Good |
| Polyester |
Very Good |
Good |
Good |
Good |
Siliconized
Polyester |
Good |
Good |
Very Good |
Good |
PVC
Plastisol (3) |
Excellent |
Excellent |
Good |
Excellent |
Fluoro-
polymers
PVDF |
Excellent |
Very
Good |
Excellent |
Very Good |
|
Generic
Coating
Type (1) |
Gloss
Retention |
Formability |
Chalk |
| Acrylic |
Good |
Good |
Good |
| Polyester |
Good |
Very Good |
Good |
Siliconized
Polyester |
Very Good |
Good |
Very Good |
PVC
Plastisol (3) |
Good |
Excellent |
Good |
Fluoro-
polymers
PVDF |
Excellent |
Excellent |
Excellent |
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(1) This table lists common coatings. It does not list all of the available coating variations. Generally, most systems are one mil (0.001 in. or 25 microns) thick except where noted.
(2) Includes resistance to severe natural and industrial environments.
(3) Four mils (0.004 in. or 100 microns) or greater coating thickness.
Source: National Coil Coaters Association
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