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Coated Sheet Basics

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Coated Sheet Basics
Economical
Pound for pound, steel is the most economical metal roofing and siding material
Today, steel is a high-tech, engineered material
The life cycle costs of steel roofing and siding are very attractive
Steel companies in the United States are competitive worldwide with regard to quality and cost

Strong and Durable
Steel is strong and can be used in either structural or architectural roofing and siding
Bare GALVALUME® Coated Sheet roofs and sidewalls are warranted against perforation for 20 years
Steel resists damage from wind, hail and snow
Available in minimum yield strengths up to 80ksi

Recycled Content
Steel is the most highly recycled material on the face of the earth
Nearly 64% of all steel scrap in North America is recycled annually
60.7% of all steel packaging is recycled
81% of all steel appliances are recycled
97.6% of all steel automobiles are recycled
When steel roofing and siding have completed their useful life, they can be easily recycled and not landfilled
Steel roofing has a minimum recycled content of 25%


Production Sequence
Steel is made by two general processes: integrated steelmaking and electric furnace steelmaking. Most steel for roofing is made by the integrated steelmaking process.
Integrated Steelmaking Process
Molten iron is made in a blast furnace

 

View the Integrated
Steelmaking process

The iron is refined into steel
The steel is continuously cast into slabs
The slabs are rolled into hot-rolled coils
The hot-rolled coils are cold reduced
The cold-rolled coils are metallic coated (galvanized, GALVALUME®, Galfan, aluminum coated)

Hot Dipped Coating Process
The cold-rolled strip is cleaned in a caustic bath, continuously annealed in a high-temperature furnace, and immersed in a bath of molten zinc, aluminum-zinc, etc.

 

View the Hot-Dip
Coating process

Coating thickness is controlled by high- pressure computer-controlled air knives
The strip is cooled and flattened by tension leveling
Surface quality is enhanced by temper rolling
Acrylic coating is applied to GALVALUME® Coated Sheet (creating ACRYLUME® Coated Sheet) or galvanized (creating ACRYZINC® Coated Sheet)


Coating Information
Coating Chemistries
Galvanized - 100% zinc
GALVALUME® - 55% aluminum, 45% zinc
Galfan - 95% zinc and 5% aluminum
 
Coating Weights
Galvanized for roofing is produced in either G60 or G90 coating weights
G stands for galvanized
60 and 90 stand for 0.6 or 0.9 of an ounce coating per sq. ft. total both sides
GALVALUME® is produced in either AZ50 or AZ55 coating weights
AZ stands for aluminum/zinc
50 and 55 stand for 0.5 or 0.55 of an ounce coating per sq. ft. total both sides

Common Coated Sheet Specifications
General requirements for hot-dipped coated sheets - ASTM A924
Hot-dipped galvanized sheets - ASTM A653
GALVALUME® Sheets - ASTM A792
Galfan - ASTM A875

Metallic Coatings
There are two general types of metallic coatings used to resist corrosion:
Sacrificial - coating reacts to protect steel in corrosive media
GALVALUME®
Galvanized
Galfan
Barrier - coating provides barrier against corrosive media and is not as reactive
GALVALUME®
Aluminum coated

GALVALUME®
GALVALUME® is a unique combination of both a sacrificial and barrier coating
The zinc provides protection on exposed edges and places where the coating may become scratched
The aluminum provides an excellent barrier to corrosive media


            


Types of Paints

 Generic
 Coating
 Type (1)
 Humidity
 Resistance
 General
 Corrosion
 Resistance (2)
 Color
 Permanence
 Abrasion
 Resistance
  Acrylic   Very Good   Good   Good   Good
  Polyester   Very Good   Good   Good   Good
  Siliconized
  Polyester 
  Good   Good   Very Good   Good
  PVC
  Plastisol (3)
  Excellent   Excellent   Good   Excellent
  Fluoro-
  polymers
  PVDF
  Excellent   Very Good   Excellent   Very Good

 Generic
 Coating
 Type (1)
 Gloss
 Retention
 Formability  Chalk
  Acrylic   Good   Good   Good
  Polyester   Good   Very Good   Good
  Siliconized
  Polyester 
  Very Good   Good   Very Good
  PVC
  Plastisol (3)
  Good   Excellent   Good
  Fluoro-
  polymers
  PVDF
  Excellent   Excellent   Excellent

(1) This table lists common coatings. It does not list all of the available coating variations. Generally, most systems are one mil (0.001 in. or 25 microns) thick except where noted.
(2) Includes resistance to severe natural and industrial environments.
(3) Four mils (0.004 in. or 100 microns) or greater coating thickness.

Source: National Coil Coaters Association

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